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Blue sky thinking by Mazda over future electric power and engines

publication date: May 14, 2011
 | 
author/source: Robin Roberts
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Mazda is putting the brakes on electric and hybrid vehicle development, says Jeremy Thomson, Managing Director, Mazda UK.  

Instead of pushing ahead with the expensive new technology, Mazda has decided to refine existing petrol and diesel engine technology to make substantial emissions and fuel savings before harnessing electric power.

Minagi concept for CX5 will be first to use Skyactiv
"We believe this is the right way forward," he said. "Why move to new technology with inefficient old technology as a starting point?"

The benefits of this approach are that customers benefit from greater savings sooner than they would with EV or HV systems, it is a cheaper route to efficiency and overall it will produce much more significant savings and it does not rely on new scarce charging infrastructures.

Mazda UK PR director Graeme Fudge said their developments of existing internal combustion engines were under their Skyactiv programme.

"In many ways this is probably the most important jump in six generations of models and something which is important for Mazda globally in environmental terms. We are not doing it just because we can but we have a good reason and people in future will appreciate the sense of Skyactiv."

The use of high strength steels, some 50pc more than currently incorporated, could produce significant weight savings in body  and chassis design (see below).

Altogether, the objective of Mazda is to set a standard of successive models being 100kg lighter than those replaced.

High strength steel shown in red dramatically cuts weightMazda pioneered and persevered with the rotary engine and Miller Cycle engine and has further plans for them but it is more conventional internal combustion engines which will see the greatest change under Skyactiv.

ICEs are over a century old in concept but despite the various advances made in that time the typical power unit is still only producing about 30pc of the energy it could generate.

Taking engines of 2008 as a baseline, the Skyactiv engineers believe they can slash emissions by 30pc and fuel consumption by 20pc by 2015.
Advanced automatic in SkyactiveMr Fudge added that there were a number of steps the engineers had taken and would continue to develop, but they had seen significant improvements by reducing compression ratio in diesel engines and substantially increasing it in petrol engines, in fact to a higher ratio than even an F1 engine was working.

Reducing stresses, lightening components and utilizing advanced engine management including stop/ start technology were key to the achievements and aims of the programme, he said.

A new type of automatic transmission will save 16pc on weight and be more fuel efficient in future (left).

It is with these savings in the bag that Mazda will then look at the best EV and HV technology and this delay will also produce a natural time interval for this newest technology to be further refined and applied by Mazda.

Mr Thomson said the first generation of Skyactiv technology will appear on the Mazda CX 5 in 2012 and this will be a family car with a 180bhp 2.2 diesel engine which produces 120gkm and is capable of returning 70mpg.

"This really is a technology which works, is good for the environment and does not affect the enjoyment of driving, which is a key element of Mazda's philosophy," he added.

Mazda UK believes it will escape the worst of the car supply problems after the Japanese earthquake and tsunami, but it will still be a challenge for dealers as the September plate change approaches.


Mr Thomson said the amount of stock on boats and in European holding centres as well as at dealerships when the disaster hit was significant because it would allow them to sell about 40,000 new cars this year, just a few thousand below last year's total and the maker anticipated being back at full capacity by August. 
                    © Robin Roberts




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